Description:
Tray Dryer Steam Operated 30’c To 100’c G.M.P. Model With S.S. 304 Externals & S.S. 316L Internals.

Tray Dryer GMP Model – tray dryer Working Principle with 12 tray dryer, 24 tray dryer 48 tray dryer, 96 tray dryer, 192 tray dryer, Hot Air tray dryer. Cabinet tray dryer and Vacuum tray Dryers with stainless Steel contact parts 304 and 316 , 316 L.

Tray Dryer STD / CGMP Model

Surface Finish:

EXTERNAL: Buffed to 150 grit matt finish INTERNAL: Buffed to 220 grit mirror finish.

Inlet & Outlet:

All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.

Door:

Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.

Air Circulation:

Air circulation is done by specially designed recirculation blowers inside the dryer. The blower capacity, static & design depends on the size and model of dryer.

Heating:

Dryers are normally supplied with steam/ electric/ thermo fluid / hot water heating system. Suitable heating coils / clarifiers are provided in the dryers.

Temperature Control:

Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.

Trays:

Trays are available in S.S. 304/ 316 q. All trays are fully die pressed and with coved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropylene / Frap/ M.S. galvanized as per clients requirements.

Trolley:

Trolley is provided in the dryers to accommodate trays in it. Trolley trucks are used to load and unload the trays into the dryer.

Control Panel:

Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.

Construction

The dryer is of robust construction built on formed angles of 3mm thick sheet and suitably reinforced with angles and sections. The dryers external walls are manufactured from 1.6mm thick Stainless Steel sheets of 304 quality. The internal of the dryer is built of 1.6 mm thick S.S 304 quality sheets. The internal structure is fully FULLY welded and all the internals have ground smooth surfaces. It is insulated with minimum 50 mm thick glasswool insulation and Cladded with S,S, Polished sheets. The dryer is having a fresh air inlet through 20 Micron PP cloth filters and a adjustable air outlet flap and a door at the front. The door is explosion proof and is locked with the help of spring loaded ball latches with suitable pressure. Door lips are having Neoprene rubber Gasket to prevent leakages.

Finishing

The design and manufacture of the dryer is of high standard of GMP and has an aesthetic look. It is buffed externally to 150 grit matt finish and internally buffed to 220 grit mirror finish.

Note: Dimensions & Technical Details are subject to change as per customers’ requirement without any further notice

Electrical heating

The Air inside the Tray Dryer is heated by “U” tube S.S.304 air heaters each of 1 KW.The heaters are fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside the dryer is 100′ C and will be indicated and controlled by a Digital Temperature indicator cum controller over full range of heating load.

Model No.	SBTD-12	SBTD-24	SBTD-48	SBTD-96	SBTD-192
Loading capacity	12 Trays	24 Trays	48 Trays	96 Trays	192 trays
External Dim. in mm	1370 (W) x 530 (D) x 940 (H)	1370 (W) x 940 (D) x 940 (H)	1980 (W) x 1020 (D) x 1880 (H)	3320 (W) x 1900 (D) x 1880 (H)	3320 (W) x 1900 (D) x 1880 (H)
Internal Dim. In mm	840 x 430 x 840	840 x 860 x 840	1020 x 930 x 1830	1960 x 930 x 1830	1960 x 930 x 1830
No of Doors	One	One	One	Two	Two
No of Blowers	One	Two	One	Two	Four
No of motors / HP	1 / 0.5 HP 3 Phase 415 V	1 / 0.5 HP 3 Phase 415 V	1 / 1 HP 3 Phase 415 V	2 / 1 HP 3 Phase 415 V	4 / 1 HP each 3 Phase 415 V
Electrical Heating Load for100°C / 200°C / 300°C	3kw / 6kw / 9kw	6kw / 9kw / 12kw	9kw / 15kw / 18kw	15kw / 21kw / 27kw	36kw / 42kw / 48kw
Steam Heater No. of coils.	2	2	2	2	2
Steam Pressure	3.3 Kg / Cm2	3.3 Kg / Cm2	3.3 Kg / Cm2	3.3 Kg / Cm2	3.3 Kg / Cm2
Steam consumption	25 LBS / Hr	45 LBS/Hr	60 LBS / Hr	80 LBS / Hr	120 LBS / Hr
Insulation in mm 100°C / 200°C / 300°C	50 / 75 / 75	50 / 75 / 75	50/75/75	50 / 75 / 75	50 / 75 / 75
No of Trolleys	Rack System	Rack System	One	Two	Four
Tray Size	812 x 406 x 31	812 x 406 x 31	812 x 406 x 31	812 x 406 x 31	812 x 406 x 31
Trolley Dimension	Fixed Racks	Fixed Racks	840 x 960 x 1780	840 x 960 x 1780	840 x 960 x 1780

Applications :
Tray Dryers is ideally suitable for drying chemicals & pigments, pharmaceuticals & API, plastic and raisins, food, engineering, defense, spices, and herbs, chilies, spices, papads, potato chips, onions, fish, garlic, grapes, cashew nuts, confectionery, macaroni, wood, ceramics, plastics, and metalworking, to dry and cure coatings, paints, and adhesives etc. It is also for used for drying pharmaceuticals, chemicals, powders, granules, plastic granules etc. Heating is either by electric or steam or
both combined. for economical drying of granules, powder, food, flavor, color, and nutrients of the food material & chemicals including pigments, dyes, and pesticides.

By Product Type : Thermic fluid / Steam / Hot air / Electricity

By End users : Chemical Processing / Pharmaceutical / Food processing / Hospitals / Others

Usage/Application:

Tray Dryer is used for the best drying results in conventional process liquid or wet cake, powder, granule, Pigment, Foods, Bakery, Electrodes, Chemicals, and Plastic applications & demand for tray dryer machine market growth. In addition to specific this, food processing is amongst a leading industry using tray dryers’ machine for drying spice, chilies, onion, fish, potato chip, grape, garlic, confectioneries and many more food items in food processing units, etc. Heating Media: Electric, Steam & Thermic Fluid.

Salient Features:

Construction:

EXTERNAL: 2MM THKINTERNAL: 2MM THKMOC: CGMP

Surface Finish:

EXTERNAL: Buffed to 150 grit matt finish INTERNAL: Buffed to 220 grit mirror finish.

Inlet & Outlet:

All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.

Total heating load for it will be

12 Trays Dryer – 4 KW

24 Trays Dryer – 6 KW

48 Trays Dryer – 12 KW

96 Trays Dryer – 24 KW

The heaters will be inserted inside tubular pipe to prevent it from becoing RED HOT. The terminals of the heaters will be brought outside the dryer to make it more safe for operations for solvent based products.

Air Circulation

Air inside the dryer is circulated by one heavy duty axial flow S.S.304 or alluminum blower fitted on a shaft of and driven by l H.P. through belt. The special design of the Blower ensures uniform air circulation so that there is uniform air current over the entire charge loaded in the Trolley inside the dryer. The working of the motor is indicated by lamps in the control panel.

Trays

Trays will be manufactured from 1.6 mm SS 304 sheets.Its dimensions are 32″ x 16″ x 1 l/4″. The Trays have rounded corners with’ mirror finish from inside and outside. SS 316 quality is available on demand.

Racks And Trolleys

Racks are provided for trays insdie the Dryer. They are of fixed type for 12 and 24 Tarys Models. For 48 and 96 Trays Models. Racks are provided with wheels to slide them in and out of the Dryer. An additional S.S, trolley for Racks for outside movement can be provided on request.

info@leelapharma.com

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Vasai (E) - 401 208, Dist Palghar, Maharashtra

Tray Dryer STD / CGMP Model

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